Customer challenged BTI’s Engineering team to develop semi-automated tooling to relocate the part for second installation to prevent operator manually relocating part, thus drastically improving cycle time. To accommodate, BTI had to reverse engineering the existing tooling and design tooling bed with motion in two axis. All electrical and pneumatic controls were replaced and brought up to customer’s current machine standard along with full machine safety assessment. New PLC programming developed to deloply quick tooling change over and operator HMI integrated with onboard diagnostics/ cycle timing for factory management system. Finally quality assurance achieved using cognex vision sensor to validate part presence prior to releasing part.